View Full Version : SLA batteries and heat
January 25th 17, 08:22 PM
I am still using sealed lead-acid (SLA) batteries, because they are cheap and give good service for several years in my experience. The power needed in my glider is modest so even on a long flight the battery does not get fully discharged, that lengthens its life. I take the battery home when I am done flying, charge it, and keep it in moderate temperatures.
Last summer I kept a spare battery in the glider trailer, in case I forget to bring a battery to the airport when I go there to fly. At the end of the season I tested the charge capacity of that spare battery along with my other ones and some owned by our club. I found that the battery that was stored in the trailer was pretty much useless, even though it was good before that summer, and not that old. It held much less charge than some much older batteries that I have. It was never used during the summer, and its voltage held up, but measured capacity (amp-hours) was reduced to a fraction of 1 AH by the fall.
Also, some club batteries that were perhaps left in the club gliders for weeks on end lost most of their charge capacity, despite being less than 2 years old. The latter may be due to being left in an uncharged state for a while, I don't know, since the club does not keep battery charging records. But it could also be due to the hot summer temperatures in the glider cockpits, whether tied out or in the trailer? Not Arizona-hot, but even in Vermont on sunny summer days the temperature inside a glider on the ground can reach well above 100 degrees F.
So, is it useless to store a spare SLA battery in the trailer?
Dan Daly[_2_]
January 25th 17, 09:00 PM
On Wednesday, January 25, 2017 at 3:22:22 PM UTC-5, wrote:
> I am still using sealed lead-acid (SLA) batteries, because they are cheap and give good service for several years in my experience. The power needed in my glider is modest so even on a long flight the battery does not get fully discharged, that lengthens its life. I take the battery home when I am done flying, charge it, and keep it in moderate temperatures.
>
> Last summer I kept a spare battery in the glider trailer, in case I forget to bring a battery to the airport when I go there to fly. At the end of the season I tested the charge capacity of that spare battery along with my other ones and some owned by our club. I found that the battery that was stored in the trailer was pretty much useless, even though it was good before that summer, and not that old. It held much less charge than some much older batteries that I have. It was never used during the summer, and its voltage held up, but measured capacity (amp-hours) was reduced to a fraction of 1 AH by the fall.
>
> Also, some club batteries that were perhaps left in the club gliders for weeks on end lost most of their charge capacity, despite being less than 2 years old. The latter may be due to being left in an uncharged state for a while, I don't know, since the club does not keep battery charging records.. But it could also be due to the hot summer temperatures in the glider cockpits, whether tied out or in the trailer? Not Arizona-hot, but even in Vermont on sunny summer days the temperature inside a glider on the ground can reach well above 100 degrees F.
>
> So, is it useless to store a spare SLA battery in the trailer?
Google "Battery Care and Maintenance Darryl Ramm Pasco 2006" - it's a .pdf file. It is an excellent summary. Short answer - yes.
James Thomson[_2_]
January 25th 17, 09:24 PM
At 20:22 25 January 2017, wrote:
>I am still using sealed lead-acid (SLA) batteries, because they are
cheap
>a=
>nd give good service for several years in my experience. The
power needed
>=
>in my glider is modest so even on a long flight the battery does
not get
>fu=
>lly discharged, that lengthens its life. I take the battery home
when I
>am=
> done flying, charge it, and keep it in moderate temperatures.
>
>Last summer I kept a spare battery in the glider trailer, in case I
forget
>=
>to bring a battery to the airport when I go there to fly. At the end
of
>th=
>e season I tested the charge capacity of that spare battery along
with my
>o=
>ther ones and some owned by our club. I found that the battery
that was
>st=
>ored in the trailer was pretty much useless, even though it was
good
>before=
> that summer, and not that old. It held much less charge than
some much
>ol=
>der batteries that I have. It was never used during the summer,
and its
>vo=
>ltage held up, but measured capacity (amp-hours) was reduced to
a fraction
>=
>of 1 AH by the fall.
>
>Also, some club batteries that were perhaps left in the club gliders
for
>we=
>eks on end lost most of their charge capacity, despite being less
than 2
>ye=
>ars old. The latter may be due to being left in an uncharged state
for a
>w=
>hile, I don't know, since the club does not keep battery charging
records.
>=
> But it could also be due to the hot summer temperatures in the
glider
>cock=
>pits, whether tied out or in the trailer? Not Arizona-hot, but even
in
>Ve=
>rmont on sunny summer days the temperature inside a glider on
the ground
>ca=
>n reach well above 100 degrees F.
>
>So, is it useless to store a spare SLA battery in the trailer?
>
The Yuasa manual for their NP batteries (probably typical SLA
batteries) has a graph of self-discharge at various temperatures.
At 0 C/ 32 F you lose about 10% of charge in a year. At 40 C/ 104
F you lose 50% charge in 5 months. Leaving a SLA battery part or
fully discharged is always a bad idea, so leaving a battery to cook
unattended over a summer is definitely a bad idea.
Martin Gregorie[_5_]
January 25th 17, 10:23 PM
On Wed, 25 Jan 2017 13:00:39 -0800, Dan Daly wrote:
> On Wednesday, January 25, 2017 at 3:22:22 PM UTC-5,
> wrote:
>> I am still using sealed lead-acid (SLA) batteries, because they are
>> cheap and give good service for several years in my experience. The
>> power needed in my glider is modest so even on a long flight the
>> battery does not get fully discharged, that lengthens its life. I take
>> the battery home when I am done flying, charge it, and keep it in
>> moderate temperatures.
>>
>> Last summer I kept a spare battery in the glider trailer, in case I
>> forget to bring a battery to the airport when I go there to fly. At
>> the end of the season I tested the charge capacity of that spare
>> battery along with my other ones and some owned by our club. I found
>> that the battery that was stored in the trailer was pretty much
>> useless, even though it was good before that summer, and not that old.
>> It held much less charge than some much older batteries that I have.
>> It was never used during the summer, and its voltage held up, but
>> measured capacity (amp-hours) was reduced to a fraction of 1 AH by the
>> fall.
>>
>> Also, some club batteries that were perhaps left in the club gliders
>> for weeks on end lost most of their charge capacity, despite being less
>> than 2 years old. The latter may be due to being left in an uncharged
>> state for a while, I don't know, since the club does not keep battery
>> charging records. But it could also be due to the hot summer
>> temperatures in the glider cockpits, whether tied out or in the
>> trailer? Not Arizona-hot, but even in Vermont on sunny summer days
>> the temperature inside a glider on the ground can reach well above 100
>> degrees F.
>>
>> So, is it useless to store a spare SLA battery in the trailer?
>
> Google "Battery Care and Maintenance Darryl Ramm Pasco 2006" - it's a
> .pdf file. It is an excellent summary. Short answer - yes.
My club's batteries are kept in a cupboard in the club house/office
building when not in use. At the end of a day's flying they are taken out
of the gliders and connected to a multi-stage charger (we have one for
each battery) so they are back on charge charge shortly after flying has
ended and remain there, on float mode, until their next use.
I do something similar: I have a pair of chargers (one for each flight
battery). I keep my batteries at home, putting them on change as soon as
I get home and taking them off charge when the charger shows its in
'float' mode - that may be later that evening or next morning. They are
left in a fully charged state in my indoor workshop until next time I fly.
FWIW I'm still using Yasa NP12-7 SLA batteries. Yuasa are the most
reliable brand I've found (much better than uniRoss) and their price is
reasonable. I run a charge-discharge-recharge cycle in each battery when
I first get a new battery and repeat it once a year, replacing them as
they drop below around 60% of nominal capacity. For Yuasa batteries that
is generally after 3-4 years service, though recently I've had one or two
that failed on their 12 month check - I think a lot are now made in China
rather than at their factory in Gunma Prefecture, Japan.
--
martin@ | Martin Gregorie
gregorie. | Essex, UK
org |
SoaringXCellence
January 25th 17, 10:33 PM
All secondary batteries (rechargeable) self-discharge over time.
I've read somewhere that SLA is about 1% per day, it might be higher. Lithiums are much less something like 1/10 as much. Nicad and Nickle/Hydrid somewhere in the middle.
The primary batteries have have a chemistry that will slowly lose capacity over time, You've probably got an alkaline cell that has a shelf-life of up to 10 years.
For the SLA in the hangar or trailer, there are "float" chargers that are designed to offset the self-discharge, sometimes called a "trickle charger".
My experience it that most charge-then-trickle charger systems will do quite well for a duration of several months, but eventually the battery is useless, no matter what. Reference the battery back-up systems for emergency lighting in most industrial building.
So my process is this (when I'm using SLA) one battery on the stand-by charger, one on the regular charger, when I fly, take the standby, move the other one to stand-by and when I return put the battery on the regular charger.. This way I'm rotating the usage.
YMMV
January 25th 17, 10:58 PM
I use this in my hanger just encase.
First Alert 2013F Fire and Water Chest, 0.17 Cubic Foot, Gray https://www.amazon.com/dp/B000MPMEZ2/ref=cm_sw_r_cp_api_B1sIyb1T5GJ8J
Charlie M. (UH & 002 owner/pilot)
January 25th 17, 11:22 PM
Heat dried the battery out, pretty simple. Batteries should be stored in cool temps, that does more for life than state of charge although that also has a bearing.
Tango Eight
January 26th 17, 02:28 AM
On Wednesday, January 25, 2017 at 3:22:22 PM UTC-5, wrote:
> I am still using sealed lead-acid (SLA) batteries, because they are cheap and give good service for several years in my experience.
[examples of not so good service...]
See the problem?
best,
Evan
Darryl Ramm
January 26th 17, 05:52 AM
On Wednesday, January 25, 2017 at 3:22:11 PM UTC-8, Charlie M. (UH & 002 owner/pilot) wrote:
> Heat dried the battery out, pretty simple. Batteries should be stored in cool temps, that does more for life than state of charge although that also has a bearing.
Yes this is very likely exactly what happened. really hight temperatures cause the electrolyte to evaporate out the vents. Nobody really thought "sealed lead acid" was really sealed did they? The more correct name is VRLA or Valve Regulated Lead Acid... the neoprene valve that opens when the battery gets hot and the electrolyte evaporates out of. Which is why you want to not charge at high temp, and always charge with he battery upright so it does not blow extra electrolyte out the vent. There is such a small amount of electrolyte wetting the mat between plates you don't have a lot to start with. If you are keeping batteries at high temperatures is more likely what causes problems than sulfating issues.
And a VRLA battery discharges nowhere near ~1% per day, it more like a few percent per month in good storage conditions. Yes it increases at high temps. The ~1% per day is for old style flooded lead acid batteries. (incidentally a way I've seen folks destroy VRLA batteries is leave them on incorrect chargers over winter thinking they need to do that to avoid self-discharge issues. Nope. The incorrect chargers can just evaporate away all the electrolyte. If you are not sure you have a specific VRLA charger correctly sized to the battery that will enter float charge mode properly then just charge the battery, disconnect the charger and then recharge again at the start of the season.
January 26th 17, 08:45 PM
Evan: I get good service (several years) out of the batteries that I take home between flights and charge right away (and then disconnect from the charger). The battery that died was the one I left in the trailer all summer. It was fairly old even before I used it for that purpose. I would have just assumed it died of old age. But, the club batteries died too. And they were only 1 year old, that's annoying. And I don't really know how often they were left in the gliders. (Nor how good are the club chargers that they get left on for long periods.)
If we were to switch from SLA to, e.g., LiFePO4 batteries (as you have), will they survive the heat for long? How long? They cost about 5 times as much... And the promised large number of "cycles" is irrelevant if they too die after a few years due to age alone. We only subject most batteries to dozens of cycles per year.
January 26th 17, 08:48 PM
On Wednesday, January 25, 2017 at 5:58:23 PM UTC-5, wrote:
> I use this in my hanger just encase.
>
> First Alert 2013F Fire and Water Chest, 0.17 Cubic Foot, Gray https://www.amazon.com/dp/B000MPMEZ2/ref=cm_sw_r_cp_api_B1sIyb1T5GJ8J
- uh, in case of what? If kept in a hot area (cockpit, trailer, etc) insulation will not keep contents cool for long.
jfitch
January 26th 17, 09:26 PM
A good quality charger and good quality SLA battery, stored in proper conditions, will last 10 years with still a large percentage of their original capacity. Time kills them eventually, but much more often abuse by people and bad chargers kills them.
Tango Eight
January 26th 17, 10:04 PM
On Thursday, January 26, 2017 at 3:45:48 PM UTC-5, wrote:
> Evan: I get good service (several years) out of the batteries that I take home between flights and charge right away (and then disconnect from the charger). The battery that died was the one I left in the trailer all summer. It was fairly old even before I used it for that purpose. I would have just assumed it died of old age. But, the club batteries died too. And they were only 1 year old, that's annoying. And I don't really know how often they were left in the gliders. (Nor how good are the club chargers that they get left on for long periods.)
>
> If we were to switch from SLA to, e.g., LiFePO4 batteries (as you have), will they survive the heat for long? How long? They cost about 5 times as much... And the promised large number of "cycles" is irrelevant if they too die after a few years due to age alone. We only subject most batteries to dozens of cycles per year.
lol. Moshe, you are doing a nice job of highlighting all the short comings of SLA batteries. Are you sure you like them? :-)
I ran across some 20 year old Sonnenshein 7 AH SLA batteries this Summer that would run an LNav and a radio for 3 - 4 hours (if you weren't too chatty!). Those batteries were very obviously much better quality (and more expensive) than currently available cheap SLAs all of which seem to be made in China. "Modern" SLAs seem to die after 2 - 3 seasons no matter what. And of course there are many ways to kill them much faster.
I didn't switch to LFP for reasons of economy... although you're making the case here that the economy of SLA batteries in our club environment is pretty bad! I switched for reasons of reliability, useful capacity, cold weather performance, & fast charging. The light weight is nice too if wrestling a 12AH battery into an awkward space is something you have to do (and I do). Four full seasons on that battery now. I tested it after 3 full seasons and it tested at 12.05 AH.
I think the club gliders ought to be on LFP batteries too... but so far I have been over ruled by the upper valley cheapskates.
best,
Evan
Charlie M. (UH & 002 owner/pilot)
January 26th 17, 10:11 PM
Excessive heat for any battery will shorten its life, some faster than others.
Overcharging is just another form of overheating, maybe you never felt a battery surface during a high rate charge.
Many years ago, dark ages of early NiCad use in RC cars, the goal was to charge a pack at a moderate rate until full, then top off a number of times just prior to a race. This made sure the pack was full and the heat reduced the internal resistance for max power.
Too much heat caused venting of the internal "stuff" which also reduced capacity.
Modern chemistries have varying levels of resistance to the negative effects of over charging/excessive heat. Think of hot LiPo batteries........
Dan Marotta
January 26th 17, 10:14 PM
In my previous LAK-17a I had a lot of electric doo-dads: ClearNav
Vario, Trig TT22 transponder, MicroAir 760 radio, TruTrak turn
indicator, MRX PCAS, Dell Streak 5, and my two SLA batteries were on
their last gasps at the end of a 6 hour flight. After switching to two
LiFePO4 batteries, I seldom, if ever, switched in the second battery.
They just last and last in service. I can't say anything for the
longevity since I sold the glider after two years with the lithium
batteries.
Now I have more electric goodies than before in my Stemme. Thank
goodness for the solar panels as a 9 AH SLA will only last about 2 hours
on a cloudy day and I don't like to use the engine battery to run
soaring goodies. Who knows - I might actually need to start the engine...
On 1/26/2017 3:04 PM, Tango Eight wrote:
> On Thursday, January 26, 2017 at 3:45:48 PM UTC-5, wrote:
>> Evan: I get good service (several years) out of the batteries that I take home between flights and charge right away (and then disconnect from the charger). The battery that died was the one I left in the trailer all summer. It was fairly old even before I used it for that purpose. I would have just assumed it died of old age. But, the club batteries died too. And they were only 1 year old, that's annoying. And I don't really know how often they were left in the gliders. (Nor how good are the club chargers that they get left on for long periods.)
>>
>> If we were to switch from SLA to, e.g., LiFePO4 batteries (as you have), will they survive the heat for long? How long? They cost about 5 times as much... And the promised large number of "cycles" is irrelevant if they too die after a few years due to age alone. We only subject most batteries to dozens of cycles per year.
> lol. Moshe, you are doing a nice job of highlighting all the short comings of SLA batteries. Are you sure you like them? :-)
>
> I ran across some 20 year old Sonnenshein 7 AH SLA batteries this Summer that would run an LNav and a radio for 3 - 4 hours (if you weren't too chatty!). Those batteries were very obviously much better quality (and more expensive) than currently available cheap SLAs all of which seem to be made in China. "Modern" SLAs seem to die after 2 - 3 seasons no matter what. And of course there are many ways to kill them much faster.
>
> I didn't switch to LFP for reasons of economy... although you're making the case here that the economy of SLA batteries in our club environment is pretty bad! I switched for reasons of reliability, useful capacity, cold weather performance, & fast charging. The light weight is nice too if wrestling a 12AH battery into an awkward space is something you have to do (and I do). Four full seasons on that battery now. I tested it after 3 full seasons and it tested at 12.05 AH.
>
> I think the club gliders ought to be on LFP batteries too... but so far I have been over ruled by the upper valley cheapskates.
>
> best,
> Evan
>
--
Dan, 5J
glidergreg
February 1st 17, 02:01 PM
On Wednesday, January 25, 2017 at 2:22:22 PM UTC-6, wrote:
> I am still using sealed lead-acid (SLA) batteries, because they are cheap and give good service for several years in my experience. The power needed in my glider is modest so even on a long flight the battery does not get fully discharged, that lengthens its life. I take the battery home when I am done flying, charge it, and keep it in moderate temperatures.
>
> Last summer I kept a spare battery in the glider trailer, in case I forget to bring a battery to the airport when I go there to fly. At the end of the season I tested the charge capacity of that spare battery along with my other ones and some owned by our club. I found that the battery that was stored in the trailer was pretty much useless, even though it was good before that summer, and not that old. It held much less charge than some much older batteries that I have. It was never used during the summer, and its voltage held up, but measured capacity (amp-hours) was reduced to a fraction of 1 AH by the fall.
>
> Also, some club batteries that were perhaps left in the club gliders for weeks on end lost most of their charge capacity, despite being less than 2 years old. The latter may be due to being left in an uncharged state for a while, I don't know, since the club does not keep battery charging records.. But it could also be due to the hot summer temperatures in the glider cockpits, whether tied out or in the trailer? Not Arizona-hot, but even in Vermont on sunny summer days the temperature inside a glider on the ground can reach well above 100 degrees F.
>
> So, is it useless to store a spare SLA battery in the trailer?
I switched to LiFepo4 several years ago, have a 9Amp for the transponder and a 15Amp for everything else. Great battery, never have had a problem and never ran out of juice, got them from the manufacture but Cumulus also sells them. they also sell a charger for not much more $112.00 for both. Product link https://www.bioennopower.com/collections/12v-series-lifepo4-batteries/products/12v-9ah-lfp-battery-abs-sealed-green-case-1
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